CYPRODUCTION CLE: FRAME MAKING AS FOLLOWS: WICKER EXTRUSION: CUSHION MAKING:
FRAME MAKING,
WICKER EXTRUSION,
CUSHION MAKING
CUTTING
BENDING
WELDING
GRINDING
POWDER COATING
HAND WEAVING
FINISHING
BUFFERS & TAG INSTALLATIONS
PACKAGING
MIXING INGREDIENTS IN THE RIGHT PROPORTION
ACCURATE TEPERATURE CONTROLLED,DOUBLE WATER TREATED EXTRUSION
FOAM CUTTING,
FABRIC CUTTING,
TRIMS INSTALLATIONS

FRAMES

FURNITURE FRAMES ARE MADE OUT OF POWDER COATED ALUMINIUM,MAKING IT LIGHT, EASY TO HANDLE & CORROSION FREE.

FRAMES MADE OUT OF 1" DIAMETER THICKNESS:1.6MM OR 16 GAZE

1. CUTTING

AFTER CAREFUL MEASUREMENTS,THE VARIOUS PARTS OF A SINGLE PIECE ARE CUT WITH HIGH SPEED CUTTERS.USUALLY A SINGLE PART OF A PIECE OF MULTIPLE QUANTITY IS CUT IN ONE GO,INCREASING THE LEAD TIME EFFICIENCY.

EACH CUT LENGTH IS CHECKED FOR THE MEASUREMENTS BY A MEASURING TAPE.THIS ENSURES THE RIGHT SIZE OF THE FURNITURE PIECE BEING MADE.

2. BENDING

THE VARIOUS ANGLE BENDS IN A DESIGN ARE ACHIEVED THROUGH HIGH DEGREE HYDRAULIC BENDING MACHINES. VARIOUS MODELS LIKE “CIRCLE MAKING" ,"PIPE BENDING" MACHINES WITH SEVERAL DYES,EACH FOR SPECIFIC BENDING ANGLES

HIGH PRESSURE BENDING MACHINE SPECIALLY FOR THICK & HARDER PIPE MATERIAL LIKE STEEL ETC..

  • BEND ANGLE CHECKS
  • EACH BEND MADE FROM THE BENDING MACHINE IS CHECKED FOR ITS ANGLES BY A MEASURING DEVICE CALLED “RADIUS GAUGE". HERE THE ANGLE IS BEEN CHECKED ON TO THE MACHINE ITSELF FOR THE ACCURACY OF THE BENDING DEGREE.

    THE ANGLES ARE RE-CHECKED AFTER RELEASING FROM THE MACHINE,ENSURING SIMILARITY OF THE ANGLES IN ALL THE PCS OF A PARTICULAR DESIGN.

    3. ARGON WELDING

    THE STRENGHT & FINISHING OF A FRAME LARGELY DEPENDS UPON THE WELDING PROCEDURE. ARGON WELDING IS A SPECIALISED WELDING DONE OUT OF ARGON GAS FOR EXTRA FINISHING.THE FILLER WIRE ( ISO 9001 CERTIFIED) USED FOR WELDING IS 99.9% PURE ALUMINIUM FOR STRENGHT & SILVER-LIKE FINISH.

    AFTER SOFT WELDING,THE COMPLETE FRAME IS CHECKED FOR ITS MEASUREMENTS TO ENSURE THAT THE FINAL PIECE IS PROPORTIONATE FROM ALLSIDES,FOLLOWING WHICH THE FULL WELDING OF THE FRAME IS DONE.

  • GRINDING
  • GRINDING WITH HIGH-SPEED GRINDER WHEEL MACHINE IS USED TO SMOOTHEN THE ROUGH & EMERGED EDGES AFTER WELDING.THIS WAY THE FRAME LOOKS IN ONE SINGLE PIECE. GRINDING IS APPLIED AT EACH POINT WHERE WELDING IS DONE.

    FRAMES MADE ARE THEN POWDER COATED IN THE DESIRED COLOR(MATCHING TO THE WEAVED FIBERS) FOR RUST FREE & SMOOTH FINISH. POWDER BEING SPRAYED THROUGH ELECTRONIC SPRAY MACHINE.

    POWDER COATED FRAMES ARE THEN HEATED IN A TEMPERATURE CONTROLLED CHAMBER TO PERMANENT THE COLOR. HEATING TEMP: 170 DEGREE CELCIUS

    (Powders are coated on panels tested for- Color, Gloss, Impact, Bend Test, Ericsson Cupping, Salt Spray Test, UV Resistance Test, Lab extruders & mills, Laser Beam Particle Size analyzer.ISO 9001:2008 CERTIFIED.)

  • SYNTHETIC WICKER
  • ALL OUR WOVEN FURNITURE IS MADE FROM ONLY THE HIGHEST QUALITY MAN MADE FIBERS.

    SOFT TO TOUCH THIS REMARKABLE MATERIAL HAS MANY BENEFITS INCLUDING.

    HIGH SUPPLENESS,TEAR RESISTENCY,UV RESISTANT AND WEATHER RESISTANCY.

    THIS POLYETHYLENE BASED EXTRUDED AND THROUGH-DYED WICKER IS ALSO EASY TO

    MAINTAIN.INSENSITIVE TO DIFFERENCE IN TEMPERATURE & EXTREMELY HARD WEARING

    HIGHEST QUALITY CERTIFIED RAW MATERIALS SOURCED FROM INDUSTRYS MOST REPUTED NAMES:

    -GAIL INDIA LTD: a govt of India undertaking

    -RELIANCE INDUSTRIES LTD: one of Indias biggest co.

    ALL RAW MATERIAL FOR SYNTHETIC FIBERS ARE CERTIFIED.

  • EXTRUSION OF SYNTHETIC WICKER
  • CUSTOM MADE EXTRUSION MACHINE WITH A REVOLUTIONARY DOUBLE WATER TREATMENT(EXTREME TEMPERTAURES OF HOT & COLD EACH) FOR HIGH SHINE & QUALITY FIBERS.

    THE AUTOMATC BUTTON CONTROLLED MACHINE WITH TEMPERATURE CONTROL IS OPERATED THROUGH THE MOTHER PANEL. (SHOWN ON RIGHT).

    HIGHLY EXPERIENCED OPERATOR FOR DIFFERENT TEMP.CONTROL FOR THE MOST ACCURATE QUALITY FIBERS.

  • HAND-WEAVING
  • ALL POWDER COATED FRAMES ARE THEN HAND WEAVED BY HIGHLY SKILLED LABOURS.

    EVERY PIECE IS UNIQUELY HAND WEAVED,AS UNIQUE AS THE PERSON WHO WEAVED IT.

    VARIOUS WEAVE DESIGNS DONE SUCH AS CROSS-WEAVE, LEHAR-WEAVE IN SEVERAL WICKER TEXTURES/PATTERNS SUCH AS THE:HALF MOON,THREE-STRIPES,ROUND,FLAT & HEXA GIVING US NUMEROUS DESIGN OPTIONS FINISHING OF THE CHAIR IS VERY IMPORTANT. THIS IS DONE RIGHT AFTER THE PIECE IS HAND WEAVED.

    IT CHECKS AND RECTIFY THE WEAVING PATTERN AND DESIGN.IT ENSURES THE SYMETRY OF THE WEAVE.

    IT IS HERE THAT THE MADE FURNITURE IS CHECKED AND INSPECTED FOR THE FINAL APPROVAL.

  • BUFFERS INSTALLATIONS & FINAL INSPECTION
  • BUFFERS IN SIMPLE LANGUAGE ARE THE LEGS OF THE FURNITURE PIECE.FINALLY AFTER THE FINISHING,THE BUFFERS ARE INSTALLED IN THE LEGS OF THE CHAIR FOR EASY MOBILITY OF THE CHAIR. BUFFERS ACT AS THE POINT OF CONTACT BTW THE FURNITURE PIECE & THE FLOOR PREVENTING IT FROM SCRATCHES ETC.

  • CUSHION MAKING
  • ALL CUSHIONS & PILLOWS ARE MADE IN-HOUSE FROM THE LATEST HIGH SPEED SEWING & INTER-LOCKING MACHINES.

    FOAM : 32 DENSITY,PREMIUM FEATHER FINISH FOAM. ISO 9001 : 2001 CERTIFIED. THICKNESS:2",3",4" ETC

    THE 100% POLYESTER FABRIC IS 100% WATER-REPPELENT. AVAILABLE IN CHOICE OF COLORS.

    ALL CUSHION COVERS ARE COVERED WITH NON-WOLLEN FABRICS FOR FINISHING AND ARE REMOVABLE FOR WASHING PURPOSES.FITTED WITH A “YKK" ZIPPER.

  • PACKAGING
  • PACKAGING IS DONE OUT OF BUBBLE WRAP SHEETS,CORRUGATED SHETS & CELLOPHANE SHEETS.

    BUBBLE WRAPPING IS DONE IN MULTIPLE LAYERS FOR SAFE PACKAGING,PREVENTING THE FURNITURE FROM SHOCKS & ALL OTHER HAZARDS.

    FOLLOWED BY MULTIPLE WRAPPING OF BROWN CORRUGATED SHEETS TO MAKE IT COMPLETELY DAMAGE PROOF.

    FINALLY THE DOUBLE STICK CELLOPHANE SHEETS IS WRAPPED AROUND THE CORRUGATED SHEET PROTECTING IT FROM TEARING.

    Testimonial

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